Tuesday, October 26, 2004

Environmental Compliance in Refining

Petroleum refineries have made a significant contribution to the steady improvement in air quality in the United States since the 1970s. Altogether, cleaner cars powered by cleaner fuels produced by refineries and cleaner petroleum industry facilities account for about 71 percent of total emission reductions in the U.S. between 1970 and 1997. Between 1980 and 1998, U.S. petroleum refineries reduced their air emissions by 75%. In that same timeframe, the U.S. petroleum industry spent almost $83 billion dollars on the environment, including about $8.5 billion in 1998. Spending in 1998 was more than EPA’s total budget and more than double the net income of the top 200 oil and natural gas companies. The refining sector has typically been responsible for half or more of the industry’s environmental expenditures. In 1996, over 120 EPA regulations applied to refineries, and since 1996 the number has been rapidly growing.

Friday, October 22, 2004

Workforce Survey Shows Turnover by 2014

The first oil and natural gas industry workforce survey by the American Petroleum Institute confirms a growing need over the next decade for petroleum engineers and geo-science specialists. The survey, released at the organization’s annual meeting today, was conducted under the auspices of API’s new Workforce Task Force which includes senior human resources officials at API major oil companies and suppliers.

Twenty-two companies responded to the survey by October 1, representing some 17 percent of the total industry workforce, and including a cross-section and mixture of integrated, oil service and independent companies from both the upstream and downstream segments of the industry. Survey participation was open to both API and non-API companies.

Participants were asked to assess what percentage of their workforce was eligible to retire between now and 2009. The survey indicates a large impact on the workforce from retirement five to 10 years out, meaning that companies have time to prepare for this expected turnover in employees.

Survey results indicate the largest areas of need over the next five years are in the fields of Engineering and Geosciences, with hiring needs reaching as high as 38 percent of the current workforce. Hiring needs over that same time period for Operations, Maintenance and Instrumentation / Electrical were found to be 28 percent of the current workforce.

The survey results indicate the top five emerging workforce issues over the next five to 10 years are:

An aging workforce;
Recruiting challenges – locating and hiring needed skill;
Skill pool management – internal talent management;
Attraction and awareness of youth to the energy industry; and
Perception of the industry -- in terms of its future potential, job stability, use of outsourcing and contractors, and safety and environmental records.

Thursday, October 21, 2004

Analysts Expect Oil Prices to Keep Rising

The two-day decline in oil prices, with crude futures briefly dipping below $53 a barrel on Tuesday, is a temporary trend that is likely to reverse itself before too long, analysts and traders said.

Tuesday's pullback came in spite of an attack on an Iraqi oil pipeline and persistent concerns that the world's immediate oil-output capabilities have been pushed close to their limits due to unexpectedly strong demand.

While gasoline consumption typically tapers off at this time of year, demand for home-heating fuels begins to rise.

"It would be a rare event to have the market top out ahead of winter," said James Cordier, head trader at Liberty Trading Group Inc. of Tampa, Fla.

Instead Cordier expects a "winter premium" to be built into the cost of oil, with prices in $56 to $57 range, at least until the beginning of December. At that point, analysts will have a better understanding of winter demand and whether there is enough natural gas and heating oil to meet it.

"A real mild winter could be the catalyst to top off the market, but it's way too early to tell," Cordier said.

Analysts Expect Oil Prices to Keep Rising

The two-day decline in oil prices, with crude futures briefly dipping below $53 a barrel on Tuesday, is a temporary trend that is likely to reverse itself before too long, analysts and traders said.

Tuesday's pullback came in spite of an attack on an Iraqi oil pipeline and persistent concerns that the world's immediate oil-output capabilities have been pushed close to their limits due to unexpectedly strong demand.

While gasoline consumption typically tapers off at this time of year, demand for home-heating fuels begins to rise.

"It would be a rare event to have the market top out ahead of winter," said James Cordier, head trader at Liberty Trading Group Inc. of Tampa, Fla.

Instead Cordier expects a "winter premium" to be built into the cost of oil, with prices in $56 to $57 range, at least until the beginning of December. At that point, analysts will have a better understanding of winter demand and whether there is enough natural gas and heating oil to meet it.

Tuesday, October 19, 2004

Eliminating US oil dependency through profitability

Imagine a United States where the military protects the American citizens instead of foreign oil, while moving to eliminate oil as a source of conflict, and treats oil-rich countries the same as nations that don't own a drop. These are just some of the very real scenarios presented by "Winning the Oil Endgame: Innovation for Profits, Jobs, and Security," a Pentagon-co-funded blueprint for making the United States oil-free. The study was conducted by the Rocky Mountain Institute (RMI). The plan outlines how American industry can restore competitiveness and boost profits by mobilizing modern technologies and smart business strategies to displace oil more cheaply than buying it.
Winning the Oil Endgame proves that at an average cost of $ 12 per barrel (in 2000 dollars), the United States can save half its oil usage through efficiency, then substitute competitive biofuels and saved natural gas for the rest -- all this without taxation or new federal regulation. "Unlike previous proposals to force oil savings through government policy, our proposed transition beyond oil is led by business for profit," said RMI CEO Amory Lovins. "Our recommendations are market-based, innovation-driven without mandates, and designed to support, not distort, business logic. They're self-financing and would cause the federal deficit to go down, not up."
Winning the Oil Endgame shows that by 2015, the United States can save more oil than it gets from the Persian Gulf; by 2025, use less oil than in 1970; by 2040, import no oil; and by 2050, use no oil at all. "Because saving and substituting oil costs less than buying it, our study finds a net savings of $ 70 bn a year," Lovins said. "That acts like a giant tax cut for the nation. It simply makes sense and makes money for all."
The RMI study focuses on cars and light trucks (SUVs, pickups, and vans). These vehicles account for nearly half of projected 2025 oil use. The report demonstrates that ultralight, ultrasound materials like carbon-fibre can halve vehicles' weight, increase safety, and boost efficiency to about 85 mpg for a midsize car or 66 mpg for a midsize SUV. "BMW has confirmed that carbon-fibre autobodies weigh only half as much as steel and have exceptional crash performance," said Lovins. "The resulting fuel savings can be like buying gasoline for 56 cents a gallon."
Winning the Oil Endgame also predicts that to fight better and save money, the Pentagon (the world's largest oil buyer) will accelerate the market emergence of super-efficient land, sea, and air platforms. A more efficient and effective military can protect American citizens instead of foreign oil, while moving to eliminate oil as a source of conflict. "A fuel-efficient military could save tens of billions of dollars a year," said Lovins, who served on a Pentagon task force studying this issue. "As our nation stops needing oil, think of the possibilities of being able to treat oil-rich countries the same as nations that don't own a drop. Imagine too our moral clarityif other countries no longer assume everything the United States does is about oil."
The RMI report says that by 2015, more efficient vehicles, buildings, and factories will turn oil companies into broad-based energy companies that embrace biofuels as a new product line. Winning the Oil Game demonstrates how cellulosic biofuels (wood-based rather than from starchy or sugary plants like corn) can replace one-fifth of current oil use, more than triple farm income, and create 750,000 agriculture jobs. "Europe produces 17 times more biodiesel than we do," Lovins said. "The EU has shifted farmers from subsidies to durable revenues, and now oil companies compete to sell their petroleum-free fuel."
Winning the Oil Endgame demonstrates half of US natural gas can be saved at less than a fifth of its current price. Two-thirds of that figure comes from saving electricity, especially at peak times when it's inefficiently produced from natural gas. This step alone could return natural gas to abundance within a few years, cutting gas and power bills by $ 55 bn per year. Recommended policy innovations include: - Revenue-neutral "feebates" -rebates for buyers of efficient cars, paid for by fees on inefficient ones; -Low-income access to affordable mobility -a new nationwide initiative to buy efficient cars in bulk and lease or sell them to low-income drivers at terms they can afford; -&D investment incentives and temporary loan guarantees to help financially weakened US automakers retrain and retool faster; and -Temporary federal loans guarantees to US airlines for buying very efficient new airplanes, provided that for every plane thus financed, an inefficient one is scrapped.
"For the first time, our report adds up the new ways to provide all the services now obtained from oil, but without using oil which will save $ 70 bn a year," concluded Lovins. "Forging the tools to get our nation off oil forever is the key to revitalizing industry and farming."

Monday, October 18, 2004

Refining costs drive up oil prices

Oil-consuming countries, and especially the United States, are struggling to refine heavy crude oil as lighter crudes become rarer, driving global oil prices higher. The supply of light, sweet crude oil, prized by refiners for its low density and lower sulfur content, is becoming stretched. The little crude oil that is available is increasingly heavy sour crude that is more costly to refine. Big oil producers and the International Energy Agency, which looks after the interests of energy consuming nations, agree that the global oil-supply chain is growing taut in large part because of the lack of refining capacity for abundant high-sulfur crude.

Earlier this month, Saudi Oil Minister Ali al-Nuaimi insisted that there was no shortage of oil but said there were not enough refineries that can handle the crude that was available. The IEA, which was set up in 1974 by consumer nations after the first oil shock, voiced similar concerns in its monthly oil market report for October.

It warned that there was a ''mismatch'' between the oil that can be produced cheaply and what refiners can process. The Paris-based organization also predicted that prices for the prized light sweet crude would remain high for some time. The organization warned that investment to increase refining capacity was critical to be able to process the oil producers were providing. ''Simply put, it is not enough to increase upstream spare production capacity without a corresponding increase in the downstream,'' the IEA said in its October report.

Friday, October 15, 2004

Refining Industry Musings

Oil prices roared to fresh record highs yesterday as the US government reported another fall in heating fuel stocks.

US light, sweet crude rose 96 cents to US$54.60 a barrel, up more than 65 per cent so far this year and a rapid rebound from a brief bout of profit-taking by big-money funds earlier this week. London Brent crude for December rose 55 cents to US$50.60 a barrel.

World prices have surged on fears the US is running out of time to build winter supplies, due in part to the impact of Hurricane Ivan, which damaged oil operations in the Gulf of Mexico last month.

US distillate stocks, including heating oil, fell by 2.5 million barrels to 120.9 million last week, to drop more than 8 per cent below last year, the US Energy Information Administration said yesterday.

US oil production in the Gulf is still running at about 72 per cent of its normal rate of 1.7 million barrels per day (bpd) after pipeline and platform damage by Hurricane Ivan, the US Minerals Management Service said on Wednesday.

Tight stocks in Asia and Europe have magnified the price rise. Japanese kerosene supplies rose 4 per cent in the past week, but remain about 17 per cent below year-ago levels, according to industry data released yesterday.

German consumer stocks of heating oil rose by 3 per cent last month to 60 per cent of capacity on Oct 1, but remained well below levels last year ahead of peak winter demand, sources said yesterday.

Opec president Purnomo Yusgiantoro said yesterday that record-high world oil prices would continue to rise through the end of October because of strong demand. Crude is up 65 per cent this year.

The Organization of Petroleum Exporting Countries members are pumping at just about full capacity to meet rapid demand growth, especially in China and the United States.

Thursday, October 14, 2004

Interesting news from the refining industry

Came across this tidbit from the University of Deleware and thought you might find it interesting....

Boosting the octane number of gasoline just got easier, thanks to new software that lets engineers and scientists build a model of the naphtha reforming process in hours, rather than months, University of Delaware researchers reported today during the American Institute of Chemical Engineers (AIChE) meeting.
Refineries depend on the complex process of catalytic reforming to increase the octane number of gasoline, which determines how well the fuel resists "knocking" during combustion, explained Michael T. Klein, UD's Elizabeth Inez Kelley Professor of Chemical Engineering.
Modeling the catalytic reforming process--and predicting the effect of changes such as using a new feedstock--has traditionally been a tedious, time-consuming task involving intricate reaction models optimized only for a limited set of circumstances, according to Klein and graduate student Prasanna V. Joshi.
The new model-building software, developed with support from the refinery technology company UOP Inc. of Des Plaines, Ill., now makes it possible to generate a simulated version of reforming scenarios, given basic data inputs, in as few as 100 CPU seconds--"roughly the time it takes to grab a cup of coffee," Klein said.
"This software will let a research engineer or scientist sit down and describe a particular reforming situation by entering data into a computer, then let the computer do the work while he or she works on another task," he added. "We can build a model in a day, instead of six months."
Senior Process Specialist Aronson "Ron" L. Huebner of UOP said UD's NetGen reforming software should improve the accuracy of reforming models, too. "This is a valuable tool for scientists and engineers," he said. "Building a model of such highly complex chemical systems can become an overwhelming task when you're doing it manually. It takes too long, and a large margin of error is inevitable."
During the AIChE meeting, Joshi reported on NetGen software for building models of UOP's Continuous Catalytic Regeneration, or CCR catalytic reforming process. But, Klein's research team is also developing software to help engineers and scientists build models of various industrial processes, including: ethane pyrolysis; hydrocracking (breaking large hydrocarbon molecules to generate useful fuels); naptha pyrolysis and gas-oil pyrolysis.
Ultimately, Klein said, the group hopes to develop "a generic model-building software, similar to popular spreadsheet software used for accounting tasks, in terms of its usefulness for tackling a broad range of problems."

Tuesday, October 12, 2004

Musings from a refining industry recruiter

Hi! My name is Carol and I'm a search specialist in the refining and petrochemical industries nationwide. I've been doing this for over 25 years and it occurs to me that there's quite a bit that I have to share with you folks out there whether looking for a job or not. I've worked with both "majors" and "independents" throughout my career and have followed the cycles of the marketplace for quite some time. I've noticed a number of trends in hiring and also noticed some recent departures from the "old ways" recently and I'd love to share them with you. Also, I'm a great source of industry information about what's going on inside specific plants, and can offer a wealth of information about interviewing, job searching, working with recruiters or human resources, and much more. I am frequently asked to speak at industry conferences and travel nationwide to visit many of my clients. I've lived a number of different places in the US and can offer insight into cost of living as well.

One of the interesting things I picked up at an industry conference last week is that the "average" worker in today's marketplace will have seven different jobs with four different companies, and two different careers in their working lifetime!! Interesting statistic! I was a little surprised about the two different careers. What about you?